Moltec Tailor-Made




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Development & Technology


  • Personalized service and tailor-made for each project.
  • Viability study and initial technical study of needs and expectations of the client - applied know-how in drawings, technical specifications, materials, processes, machines, etc.
  • Multidisciplinary committies of R&D and innovation and national and international partnerships - consultants, technicians, research institutes, associations, agencies, masters, etc.
  • State of the art softwares, simulators, advanced equipments and systems of prototyping.
  • Funtional division into specific business units:
  • Injection
  • Injection Blow
  • Injection Stretch Blow
  • Blow
  • Spare parts



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Engineering


  • Tailor-made projects and molds in a technical and economic sphere.
  • Applied engineering in conception and development of molds, their components and peripheral devices:
  • material analysis
  • applying the best surface coatings
  • standardized elements
  • state of the art hot runner systems
  • rheology studies / refrigeration systems
  • interchangeable modular concept
  • studies aimed at cycle time reduction and performance guaranty
  • defining and optimizing package weight
  • 3D software for project and mold development
  • machining programming (CAM)
  • manufacturing of prototypes, offsets and pilot molds
  • Highly qualified technical team, made up of engineers and national and international partners – consultants, technicians, research institutions, associations, etc.
  • Latest software, simulators and monitoring systems – reliability, precision and repeatability
  • Functional division into specific business units:
  • Injection
  • Injection Blow / Injection Stretch Blow
  • Blow
  • Spare parts



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Manufacture


  • Modern industrial park with high performance equipment and technology:
  • CNC High Speed machining centers with pallets (3, 4 and 5 axis)
  • CNC electro-erosion machines (penetration and wire) equiped with magazines and electrode changers
  • Multi-task CNC lathe
  • Process integration systems Erowa / 3R
  • Precision machining
  • CNC deep drilling machines
  • Rapid prototyping
  • High precision tridimensional measuring equipment
  • Quality control and tests laboratories
  • National and international suppliers qualified and certified by Moltec Quality System.
  • Systemic view of all the productive process – assertiveness and repeatability.
  • Quality management assured by productive process control and continued through the analysis of risk applied in each development phase of the product.
  • Specific mold assembly technological units:
  • Injection
  • Injection Blow / Injection Stretch Blow
  • Blow



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Validation


    • Tests center with high technology machines for tryouts and FATs (Factory Acceptance Tests) and able to reproduce the future use and needs of the product with precision and reliability.
    • Package production capacity starting from prototypes, offsets, pilot molds or definite molds.
    • Reserved area for installation and technical acceptance of Moltec molds conditioned in clients’ machines.
    • Validation of molds and packages according to specification standards and clients’ technical requirements or Moltec standards of approval and quality, through sampling and critical analysis.
    • Production of pilot lots.



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      After sales and services


      • Technical assistance and training services.
      • Full support in replacement parts and upgrades.
      • Moltec original parts – reliability, performance guarantee and quality.
        • Mold installation, commissioning and process optimization.
        • Technical documentation available of all the molds, their componentes and peripheral devices.
        • Extensively presence – Brazil and Latin America.